Manual Drive Trains and Axles

1. Service Information, Fasteners, Tools, and Safety. Vehicle Identification. Service Information. Steel Classification. Threaded Fasteners. Basic Tool List. Measuring Tools. Safety Tips for Technicians. Electrical Cord Safety. 2. Environmental and Hazardous Materials. Introduction. Occupational Safety and Health Act (OSHA). Hazardous Waste. Resource Conservation and Recovery Act (RCRA). Clean Air Act. Material Safety Data Sheets (MSDS). Asbestos Exposure Hazard. Proper Disposal. 3. Introduction to Drivetrains. Introduction. Torque. Torque Multiplication. Gear Types. Gear Ratios. Tractive Effort. Standard Transmissions. Automatic Transmissions and Torque Converters. Continuously Variable Transmissions. Transaxles. Driveshafts. Drive Axles. Four-Wheel Drive. 4. Clutch Theory. Introduction. Clutch Discs. Pressure Plate Assemblies. Release Bearings. Pilot Bearings. Clutch Linkage. Other Types of Clutches. Dual Mass Flywheel. 5. Clutch Service. Introduction. Clutch Service. Problem Diagnosis. Clutch Replacement. Hydraulic System Repair. 6. Transmission Theory. Introduction. Construction. Gear Ratios. Reverse. Synchronizers. Power Flow. Four-Speed Transmissions. Six-Speed Transmissions. Transmission Torque Capacity. Shift Mechanisms. Gear Lubrication. Transmission Lubrication. Design Features. Overdrive Units. Auxiliary Transmissions. 7. Transaxle Theory. Introduction. Construction. Power Flow. Final Drive and Differential. Five-Speed Transaxles. Lengthwise Transaxles. Dual-Clutch Transmission. Shift Mechanism. Lubrication. Design Features. 8. Transaxle/Transmission Service. Introduction. Transaxle/Transmission In-Vehicle Service. Problem Diagnosis. Transaxle/Transmission Removal. Transaxle/Transmission Overhaul. 9. Driveshaft and Universal Joint Theory. Introduction. Universal Joints. Constant-Velocity Joints. RWD Driveshafts. FWD Driveshafts. Grease and Other Lubricants. 10. Driveshaft and Universal Joint Service. Introduction. Driveline Lubrication. Problem Diagnosis. Driveshaft Removal and Replacement. Driveshaft Service. 11. Drive Axles. Introduction. Ring and Pinion Gears. Differential. Axle Shafts. Lubrication. Independent Rear Suspension. Axle Identification. 12. Drive Axle Service. Introduction. Gear Oil Checks. Problem Diagnosis. On-Vehicle Service Operations. Carrier Removal and Replacement. Carrier Overhaul. 13. Four-Wheel Drive Theory. Introduction. Transfer Cases. Front Drive Axles. 14. 4WD Service. Introduction. Gear Oil Checks. Problem Diagnosis. In-Vehicle Service. Transfer Case Removal and Replacement. Transfer Case Overhaul. 15. Electrical/Electronic Drivetrain Theory and Service. Introduction. Electrical/Electronic Basics. Basic Electronics. Electrical Circuit Problems. Measuring Electrical Values. Electrical System Repair. Vacuum Controls. 16. Extraduty and High-Performance Drivetrains. Introduction.

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